Repair of Opel Corsa C, from 2000 to 2005 of release.
1. Operation and car maintenance
2. Engine
2.1. Petrol engines Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I
2.2. Mechanical part of petrol engines Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I
2.2.1. Regulation of phases of a gazoraspredeleniye by impact on a camshaft of Z10XEP, Z12XE, Z14XEP (since the end 2004 till 2005 of release)
2.2.2. Adjustment of phases of a gazoraspredeleniye (Z10XE, Z10XEP, without the conditioner)
2.2.3. Replacement of a poliklinovy belt (Z10XE, Z10XEP, with the conditioner)
2.2.4. Head of the block of cylinders
2.2.5. Removal and GRM case installation (Z10XE, Z10XEP)
2.2.6. Engine repair (Z10XE, Z10XEP, without the conditioner)
2.2.7. Block of cylinders, krivoshipno-shatunny mechanism and piston group
2.3. Cooling system
2.4. Greasing system
2.5. Injection system
2.6. Petrol engines – the general procedures of check
2.7. Mechanical part of the engine
2.8. Verifying and repair operations of components of a mechanical part of the engine
2.9. Cooling system
2.10. System of injection of fuel of petrol engines
2.11. Greasing system
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Electric equipment schemes
 












2-2-3-zamena-poliklinovogo-remnya-z10xe-z10xep-s-kondicionerom.html

2.2.3. Replacement of a poliklinovy belt (Z10XE, Z10XEP, with the conditioner)

NOTE
Since a year of release 04 instead of the KM-6169-1 adaptation it is necessary to use KM-6394.

Removal
Open a cowl.
Disconnect plugs of the storage battery.

NOTE
On cars since a year of release 04 with ESP – after each detachment of the accumulator the sensor of an angle of rotation of a steering wheel loses the main installation. It is necessary откалибровать it anew.

Disconnect a weight wire.
Remove the case of the air filter 1.
Disconnect 2 sockets of a plait of wires, a termoanemometrichesky film mass flowmeter of air 3 and the valve of ventilation of a tank 2.
Release the valve of ventilation of a tank.
Dismantle soaking-up branch pipe 4.
Turn off 2 nuts.
Dismantle a hose of ventilation of a case of the engine 5.
On Z10XEP engines: remove soaking-up air hose.
Release a collar.
Unscrew a bolt (shooter).
Release a forward wheel on the right.
Turn off 4 bolts of fastening.
Lift the car.
Remove a forward wheel on the right.
Turn off 4 bolts of fastening.
Lift the car.
Remove a casing of a poliklinovy belt.

NOTE
On option of the ECO model uncover motor office below.

Unscrew 3 bolts of fastening 1.
Remove a clip (shooter).
Establish the KM-6169-2 adaptation on a transmission.
Tighten 2 bolts of fastening of 95 N · m.
Establish the KM-61691 adaptation.
KM-6169 get at the left on the case of the forward bridge (arrow I).
The directing finger should settle down in an opening in the case of the forward bridge.
Both holders on the right establish on the case of the forward bridge (arrow II).
The directing finger should settle down in an opening in the case of the forward bridge (arrow III).
Tighten 8 bolts of fastening
Establish a support on the KM-6169 adaptation.
Establish fastening 2 for a support.
Twirl a nut 1.
Adjust support from a transmission.
Spindles wrap so that fastenings 3 on directing pins adjoined without a gap.
From engine management a pin of a support insert into an opening of the block of cylinders without a gap (shooter).
Tighten a nut 1.
Turn off the holder of the engine on the right.
Release a bolt below 1.
Lower the car.
Remove the holder of the engine on the right.
Release the amortization block of the engine.
Turn off 2 bolts of fastening 1.
Turn off 2 bolts of fastening (shooters).
Remove a poliklinovy belt.
The tension device of a poliklinovy belt by means of KM-6131 2 pull in the arrow direction.
Insert the KM-955-21 adaptation.
Weaken a tension of the tension device of a poliklinovy belt 1.

Installation
Establish a poliklinovy belt.
The tension device of a poliklinovy belt by means of KM-6131 2 pull in the arrow direction.
Take out the KM-955-21 adaptation.
Weaken a tension of the tension device of a poliklinovy belt 1.
Establish the holder of the motor on the right.
Insert a bolt below.
Tighten 2 bolts of fastening above the moment of 60 N · m.
Fix the amortization block of the engine – tighten 2 bolts of fastening the moment of 40 N · m.
Lift the car.
Fix the holder of the motor on the right.
Bolt below tighten the moment of 60 N · m.
Remove support from the parties of management of the engine and a transmission.
Remove adaptations KM-6169, KM-6169-2.
Establish a casing of a poliklinovy belt.

NOTE
On the ECO model establish a cover of motor office in the bottom of I.

Tighten 3 bolts of fastening.
Establish a clip.
Lower the car.
Establish a forward wheel on the right.
Twirl 4 bolts of fastening.
Lower the car.
Fix a forward wheel on the right.
Tighten 4 bolts of fastening the moment of 110 N · m.
Establish the case of the air filter.
Tighten a bolt.
Fix soaking-up branch pipe.
Replace a sealing ring.
Tighten 2 nuts.
On Z10XEP engines: establish soaking-up air hose.
Tighten a collar the moment of 3,5 N · m.
Establish a hose of ventilation of a case of the engine.
Connect the valve of ventilation of a tank.
Connect 2 sockets of a plait of wires.
Connect plugs of the storage battery.
Program volatile memory.
Close a cowl.

«on page back
2.2.2. Adjustment of phases of a gazoraspredeleniye (Z10XE, Z10XEP, without the conditioner)
on the following page»
2.2.4. Head of the block of cylinders