Repair of Opel Corsa C, from 2000 to 2005 of release.
1. Operation and car maintenance
2. Engine
2.1. Petrol engines Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I
2.2. Mechanical part of petrol engines Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I
2.2.1. Regulation of phases of a gazoraspredeleniye by impact on a camshaft of Z10XEP, Z12XE, Z14XEP (since the end 2004 till 2005 of release)
2.2.2. Adjustment of phases of a gazoraspredeleniye (Z10XE, Z10XEP, without the conditioner)
2.2.3. Replacement of a poliklinovy belt (Z10XE, Z10XEP, with the conditioner)
2.2.4. Head of the block of cylinders
2.2.5. Removal and GRM case installation (Z10XE, Z10XEP)
2.2.6. Engine repair (Z10XE, Z10XEP, without the conditioner)
2.2.7. Block of cylinders, krivoshipno-shatunny mechanism and piston group
2.3. Cooling system
2.4. Greasing system
2.5. Injection system
2.6. Petrol engines – the general procedures of check
2.7. Mechanical part of the engine
2.8. Verifying and repair operations of components of a mechanical part of the engine
2.9. Cooling system
2.10. System of injection of fuel of petrol engines
2.11. Greasing system
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Electric equipment schemes
 












2-2-2-regulirovka-faz-gazoraspredeleniya-z10xe-z10xep-bez-kondicionera.html

2.2.2. Adjustment of phases of a gazoraspredeleniye (Z10XE, Z10XEP, without the conditioner)

Open a cowl.
Disconnect plugs of the storage battery.

NOTE
On cars since a year of release 04 with ESP – after each detachment of the accumulator the sensor of an angle of rotation of a steering wheel loses the main installation. It it is necessary откалибровать anew.

Disconnect a weight wire.
Disconnect 4 sockets of a plait of wires of a control system of the engine: the relay of pressure of oil 2, the sensor of temperature of cooling liquid 3, the sensor of a camshaft 4, the module of ignition 1.
Release the channel for a plait of wires 5.
Plait of wires put aside.
Dismantle the ignition module.
Uncover the ignition module, shift it to the right.
Turn off 2 bolts of fastening.
Take out a cover by means of the KM-6009 adaptation.

Components of a driving gear wheel of a camshaft: I–driving gear wheel of an inlet camshaft; 1–driving gear wheel of a camshaft (an inlet and final camshaft); 2–press disk, new detail; 3–the sensor of phases borrowed from old assembly of a driving gear wheel of a camshaft; 4–the fixing bolt borrowed from old assembly of a driving gear wheel of a camshaft; II – a driving gear wheel of a final camshaft; 1–driving gear wheel of a camshaft (an inlet and final camshaft); 2–press disk, new detail; 3–the fixing bolt borrowed from old assembly of a driving gear wheel of a camshaft

NOTE
Do not warp the provision of a cover.

Uncover heads of cylinders.
Dismantle 2 hoses of ventilation of a case of the engine.
Turn off 13 bolts of fastening.
Lift the car.
On the ECO model uncover the engine below.
Remove a carving stopper of a support of a cranked shaft 1.
Lower the car.
Establish the provision VMT of ignition of the cylinder 1.
Insert the KM-952 2 adaptation.
Cranked shaft evenly turn until the KM-952 adaptation will be grasped.

NOTE
The mark in a belt pulley of a cranked shaft 4 should be on one line with a lug 3 on the GRM case.

Insert the KM-9531 adaptation, it should enter into a groove of camshafts.

NOTE
If it is impossible to insert the KM-953 adaptation, it is necessary to execute the main adjustment of phases of a gazoraspredeleniye.

Establish the KM-9541 adaptation. Get on a disk of the phase sensor 2.

NOTE
KM-954 should enter into a groove of a disk of the phase sensor.

Take out fixing tools.

NOTE
Fixing tools cannot be used for keeping.

Lift the car.
Establish a carving stopper of a support of a cranked shaft.
Replace a sealing ring.
Tighten a bolt the moment of 50 N · m.
Stop the tension device of a chain.
Remove a carving stopper 1.
Inlet camshaft load on stretching for a shestigrannik by means of an open wrench in the arrow direction.
Insert the KM-955-1 (2) adaptation.
Release driving gear wheels of a camshaft.
Release 2 bolts of fastening 2.
Camshafts support for a shestigrannik 1.
Replace bolts of driving gear wheels of camshafts.
Insert the KM-952 adaptation.
Adjust camshafts.
Insert the KM-9531 adaptation.
Camshafts turn for a shestigrannik.
Establish the KM-954 (1) adaptation.
Get it on a disk of the phase sensor 2.

NOTE
The KM-954 adaptation should enter into a groove of a disk of the phase sensor.

Remove the KM-955-1 adaptation.
Replace a sealing ring.
Carving stopper of the device of a tension of a chain tighten with the moment of 50 N · m.
Fix driving gear wheels of camshafts.

NOTE
Driving gear wheels of camshafts and disk of the phase sensor tighten with the moment of 10 N · m.

Tighten 2 bolts of fastening the 2nd moment of 10 N · m.

NOTE
In the beginning tighten a bolt of a driving gear wheel of an inlet camshaft. Camshafts support for a shestigrannik 1.

Take out fixing tools.

NOTE
Fixing tools cannot be used for keeping.

Tighten driving gear wheels of camshafts.

NOTE
For this procedure participation of two people is required.

Tighten 2 bolts of fastening the moment of 50 N · m + 60 °.

NOTE
In the beginning tighten a bolt of a driving gear wheel of an inlet camshaft. Camshafts hold for a shestigrannik.

Turn a cranked shaft (720 °).
Establish adaptations KM-952, KM-953, KM-954.
Take out fixing tools KM-952, KM-953, KM-954.
Lift the car.
Establish a carving stopper of a support of a cranked shaft.
Replace a sealing ring.
Tighten a bolt of 50 N · m.
On the ECO model establish an engine cover below.
Lower the car.
Clean sealing surfaces of a head of cylinders, covers of a head of cylinders.
Establish a cover of a head of cylinders 1.
Replace consolidation 2 and a sealing ring.
Put hermetic (distance of 1-2 mm).

NOTE
Installation works are necessary for finishing within 10 minutes.

Tighten 13 bolts of fastening the moment of 8 N · m.
Establish 2 hoses of ventilation of a case of the engine.
Establish the ignition module.
Turn off 2 pieces of KM-6009.
Tighten 2 bolts of fastening with the moment of 8 N · m.
Establish a plait of wires of a control system of the engine.
Lay a plait of wires.
Fix the channel for a plait of wires.
Connect 4 sockets of a plait of wires.
Connect plugs of the storage battery.
Program volatile memory.
Close a cowl.

«on page back
2.2.1. Regulation of phases of a gazoraspredeleniye by impact on a camshaft of Z10XEP, Z12XE, Z14XEP (since the end 2004 till 2005 of release)
on the following page»
2.2.3. Replacement of a poliklinovy belt (Z10XE, Z10XEP, with the conditioner)