4.5.2. Removal and installation of the back bridge

To take away up a safety zaslonka 2 main thing of the brake cylinder.

Remove consolidation 1 from a water tank so as far as it is necessary.

Uncover 3 a tank for brake liquid.

To cork a tank for brake liquid with the MKM-558-10 adaptation.

Remove back wheels

NOTE Mark the provision of rather drum-type nave.

Remove 2 sockets of a plait of wires of ABS 4 from the back bridge.

Disconnect from a brake tube (arrow).

Disconnect from the holder on the back bridge 5.

Remove system of levers of the sensor of a chain of regulation of a tilt angle of headlights from the holder on the back bridge.

NOTE On cars with xenon headlights.

Disconnect 2 cables of the parking brake behind, from both parties from a connecting detail 1.

Disconnect a cable of the parking brake in the middle and a cable of the parking brake behind from directing 2 on the back bridge and to put aside.

NOTE On both options of the ECO model remove directing air a guard on the bottom.

Remove a brake tube behind 4 from a brake hose behind 3 from both стосрон.

Remove a brake hose from the holder, thus the safety washer 5 remains on a brake tube.

NOTE Back springs act in film and established only one for another from each party of the car.

Remove back springs.

NOTE Further the order of removal and installation of one party is described. Works and on other party are respectively performed.

Prop up the back bridge a hydraulic jack on the assembly party under the longitudinal lever of a suspension bracket.

Remove the fixing screw of 1 shock-absorber on the back bridge.

Slowly lower and clean a hydraulic jack.

From assembly the back bridge delay down so (shooter) that the back spring 2 could be removed.

NOTE Watch the ustanovkany provision of a spring.

Again establish a hydraulic jack under the longitudinal lever of a suspension bracket of the back bridge.

Lift the back bridge by means of a hydraulic jack so that it was possible to establish the shock-absorber.

Establish the shock-absorber with the fixing screw 3 on the back bridge.

Remove a back spring on the other hand.

NOTE Removal from the opposite side is made similarly.

Establish a hydraulic jack with the KM-904 4, KM-6180-2 3 and KM-6180-1 1под adaptation the back bridge.

NOTE Watch that from both parties the directing bolt of the 5th KM-6180-2 adaptation correctly settled down in a directing opening of the back bridge

Remove the fixing screw 2 shock-absorbers from both parties.

Lift the back bridge a hydraulic jack so that it settled down on the KM-6180-1 adaptation (shooter).

Remove the fixing screw 6 of the longitudinal lever of a suspension bracket of the back bridge from both parties of the bottom of the car.

Zadny Bridge slowly lower a hydraulic jack and remove.

NOTE At replacement of the back bridge it is necessary to rearrange all hinged details.

Clear external боковины the dempfiruyushchy plug. Grease with red greasing in marked areas (arrow).

Lift a hydraulic jack of KM-904, KM-6180-1 and KM-6180-2 the back bridge.

Establish the longitudinal lever of a suspension bracket of the back bridge from both parties of the bottom of the car.

Use the new fixing screw and nuts 1.

NOTE Fixing screws fasten without an inhaling.

NOTE That tension in dempfiruyushchy plugs in the longitudinal lever of a suspension bracket of the back bridge in the car bottom was not created during car operation, it is necessary before an inhaling of fixing screws with the necessary moment of an inhaling to adjust for the back bridge the size I.

Lift the back bridge a hydraulic jack, KM-904 and KM-6180-2 so that the size I of 100 mm of ± 5 mm between a spring nest on the back bridge and a longitudinal beam behind (see drawing was established).

NOTE For measurement insert a ruler through an opening of the back bridge at a spring nest.

Tighten fixing screws of 1 back bridge in the car bottom from both parties.

Moment of an inhaling of 50 N · m + 45 ° + 15 °.

Arrange the back bridge a hydraulic jack, KM-904 and KM-6180-2 so that it was possible on it establish both shock-absorbers.

Establish shock-absorbers by means of fixing screws 1 from both parties of the back bridge.

Remove a hydraulic jack with the KM-904, KM-6180-2 and KM-6180-1 adaptation.

Establish back springs for what carry out described below actions.

NOTE Back springs are established only separately, from each party of the car.

Prop up the back bridge a hydraulic jack 3 on the assembly party under the longitudinal lever of a suspension bracket.

Remove the fixing screw 2 shock-absorbers on the back bridge.

Slowly lower and clean a hydraulic jack.

From assembly the back bridge delay down so (shooter) that the back spring 1 could be inserted.

Again establish a hydraulic jack under the longitudinal lever of a suspension bracket of the back bridge.

Hydraulic jack lift the back bridge so that it was possible to establish on it the shock-absorber.

Establish the shock-absorber with the fixing screw 2 on the back bridge.

Moment of an inhaling of 65 N · m.

Establish a back spring on the other hand.

NOTE Installation is made similarly.

Insert a brake hose 1 from both parties in the holder on the back bridge.

To Prisosedinita a brake tube 2 with a lock bracket 3 to brake hoses.

Moment of an inhaling of 16 N · m.

Insert a cable of the parking brake in the middle and a cable of the parking brake behind in directing 4 on the back bridge.

Fasten in a connecting detail 5.

Attach a plait of wires of ABS in the holder 7 on the back bridge and at a brake tube (arrow).

Make electric connection of the socket of a plait of wires of ABS 6.

Establish system of levers of the sensor of a chain of regulation of a tilt angle of headlights on the holder at the back bridge.

NOTE On cars with xenon headlights.

Moment of an inhaling of 5 N · m.

Establish back wheels.

Moment of an inhaling of 110 N · m.

Remove the adaptation MKM-558-10 1 from a tank for brake liquid.

Pump over and check on tightness brake system.

Close a cover a tank for brake liquid.

Take away from top to bottom a safety zaslonka 2 tanks for brake liquid.

Put on a water tank laying 3.