Repair of Opel Corsa C, from 2000 to 2005 of release.
1. Operation and car maintenance
2. Engine
2.1. Petrol engines Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I
2.2. Mechanical part of petrol engines Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I
2.3. Cooling system
2.3.1. Filling of system of cooling to fill and air removal (Z10XE, Z10XEP)
2.3.2. Replacement of the sensor of temperature of cooling liquid (Z10XE, Z10XEP, without the conditioner)
2.3.3. Removal and installation of the pump of cooling liquid (Z10XE, Z10XEP, with the conditioner)
2.3.4. Removal and thermostat installation with a branch pipe of cooling liquid (Z10XE, Z10XEP, without the conditioner)
2.3.5. Radiator replacement (Z10XE, Z10XEP, with the conditioner)
2.4. Greasing system
2.5. Injection system
2.6. Petrol engines – the general procedures of check
2.7. Mechanical part of the engine
2.8. Verifying and repair operations of components of a mechanical part of the engine
2.9. Cooling system
2.10. System of injection of fuel of petrol engines
2.11. Greasing system
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Electric equipment schemes
 












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2.3.3. Removal and installation of the pump of cooling liquid (Z10XE, Z10XEP, with the conditioner)

Removal
Open a cowl.
Disconnect plugs of the storage battery.

NOTE
On cars since a year of release 04 with ESP – after each detachment of the accumulator the sensor of an angle of rotation of a steering wheel loses the main installation. It it is necessary откалибровать anew.

Disconnect a weight wire.
Merge cooling liquid.

NOTE
On option of the ECO model dismantle a cover of motor office below.

Substitute the reception pallet.
Open a carving stopper of a drain opening (shooter).
Remove the case of the air filter 1.
Disconnect 2 sockets of a plait of wires, a termoanemometrichesky film mass flowmeter of air 3, the valve of ventilation of a tank 2.
Release the valve of ventilation of a tank.
Dismantle soaking-up branch pipe 4.
Turn off 2 nuts.
Dismantle a hose of ventilation of a case of the engine 5.
On Z 10 XEP engines: remove soaking-up air hose.
Release a collar.
Unscrew a bolt (shooter).
Release a forward wheel on the right.
Lift the car.
Dismantle a forward wheel on the right.
Turn off 4 bolts of fastening.
Lift the car.
Remove a casing of a poliklinovy belt.
Unscrew 3 bolts of fastening 1.
Remove a clip (shooter).
Establish the KM-6169-2 adaptation on a transmission.
Tighten 2 bolts of fastening the moment of 95 N · m.
Establish the KM-61691 adaptation.
KM-6169 get at the left on the case of the forward bridge (shooters, fig. I).
The directing finger should settle down in an opening in the case of the forward bridge.
Both holders on the right establish on the case of the forward bridge (shooters, fig. II).
The directing finger should settle down in an opening in the case of the forward bridge (an arrow, fig. III).
Tighten 2 bolts of fastening.
Establish a support on the KM-6169 adaptation.
Establish fastening 2 for a support.
Twirl a nut 1.
Adjust support.
From a transmission spindles to wrap so that fastenings 3 on directing pins adjoined without a gap.
On the party of management of the engine a pin of a support insert into an opening of the block of cylinders without a gap (shooter)
Tighten a nut 1.
Turn off the holder of the engine on the right.
Release a bolt below 1.
Lower the car.
Remove the holder of the engine on the right.
Release the amortization block of the engine.
Turn off 2 bolts of fastening 1.
Turn off 2 bolts of fastening (shooters).
Release a pulley of a poliklinovy belt of the pump of cooling liquid.
Turn off 3 bolts of fastening.
Remove a poliklinovy belt.

NOTE
Mark the direction of rotation and observe assembly situation.

The tension device of a poliklinovy belt by means of the KM-6131 adaptation pull in the arrow direction.
Insert the KM-61301 adaptation.
Dismantle a pulley poliklinovy ременя the pump of cooling liquid.
Turn off 3 bolts of fastening.
Remove a hose of heating of a branch pipe of a butterfly valve 1.
Remove submitting hose of warm water 3 from the pump of cooling liquid.
Disconnect the socket of a plait of wires of the sensor of temperature of cooling liquid 2.
Hoses of a radiator 1 and 2 above and below disconnect from the pump of cooling liquid.
Release collars.
Dismantle the pump of cooling liquid 1.

NOTE
At removal pay attention to directing plugs.

Turn off 9 bolts of fastening.

NOTE
Consider different length of bolts of fastening (an arrow – short bolts).

If is available: uncover the pump of cooling liquid 2.

NOTE
Consider various options of a design.

Turn off 2 bolts of fastening.
Turn out a carving cap 3.
Dismantle a branch pipe of cooling liquid.
Turn off 3 bolts of fastening.
Clean sealing surfaces of the pump of cooling liquid, a cover of the pump of cooling liquid, a branch pipe of cooling liquid, the GRM case.
Installation
At replacement of details consider various options of a design. Watch correctness of numbers of details.
Establish a branch pipe of cooling liquid.
Replace consolidation.
Tighten 3 bolts of fastening the moment of 8 N · m.
Wrap a carving cap.
Replace a sealing ring.
Tighten a bolt the moment of 15 N · m.
If is available: establish a cover of the pump of cooling liquid.
Replace consolidation.
Tighten 2 bolts of fastening with the moment of 8 N · m.
Establish the pump of cooling liquid.

NOTE
Watch correctness of landing of directing plugs (arrow).

Consolidation 1 replace.
Tighten 3 bolts of fastening of 28 N · m.
Connect the socket of a plait of wires of the sensor of temperature of cooling liquid.
Radiator hose below establish.
Fix a collar.
Establish a radiator hose above.
Fix a collar.
Establish submitting hose of warm water.
Establish a hose of heating of a branch pipe of a butterfly valve.
Fix a collar.
To connect flanges a pulley poliklinovy ременя the pump of cooling liquid.
Twirl 3 bolts of fastening.
Establish a poliklinovy belt.

NOTE
Observe the direction of rotation and assembly situation.

Pull the tension device of a poliklinovy belt by means of the KM-6131 adaptation.
Take out the KM-6130 adaptation.
Weaken a tension of the tension device of a poliklinovy belt.
Fix a pulley poliklinovy ременя the pump of cooling liquid.
Tighten 3 bolts of fastening the moment of an inhaling of 20 N · m.
Establish the holder of the motor on the right.
Insert a bolt below.
Tighten 2 bolts of fastening above the moment of 60 N · m.
Fix the amortization block of the engine.
Tighten 2 bolts of fastening the moment of 40 N · m.
Lift the car.
Fix the holder of the motor on the right.
Bolt below tighten 60 N · m.
Remove 2 support of the party of management of the engine and a transmission.
Remove adaptations.
Close a carving stopper of a drain opening of cooling liquid.
Establish a casing of a poliklinovy belt.
Tighten 3 bolts of fastening.
Establish a clip.
Lower the car.

NOTE
On option of the ECO model establish a cover of motor office below.

Establish a forward wheel on the right.
Twirl 4 bolts of fastening.
Lower the car.
Fix a forward wheel on the right.
Tighten 4 bolts of fastening the moment of 110 N · m.
Establish the case of the air filter.
Tighten a bolt.
Fix soaking-up branch pipe.
Replace a sealing ring.
Tighten 2 nuts.
On Z 10 XEP engines: establish soaking-up air hose.
Tighten a collar of 3,5 N · m.
Establish a hose of ventilation of a case of the engine.
Connect the valve of ventilation of a tank.
Connect 2 sockets of a plait of wires.
Connect plugs of the storage battery.
System of cooling fill and remove air.
Program volatile memory.
Close a cowl.

«on page back
2.3.2. Replacement of the sensor of temperature of cooling liquid (Z10XE, Z10XEP, without the conditioner)
on the following page»
2.3.4. Removal and thermostat installation with a branch pipe of cooling liquid (Z10XE, Z10XEP, without the conditioner)