Repair of Opel Corsa C, from 2000 to 2005 of release.
1. Operation and car maintenance
2. Engine
2.1. Petrol engines Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I
2.2. Mechanical part of petrol engines Z10XE, Z10XEP, Z12XE, Z12XEP DOHC-I
2.3. Cooling system
2.4. Greasing system
2.5. Injection system
2.5.1. Replacement of fuel nozzles (one or all) (Z10XE, Z10XEP, without the conditioner)
2.5.2. Replacement of the fuel filter (petrol engines)
2.5.3. Removal and installation of the electric fuel pump
2.5.4. Replacement of consolidation of a final collector (Z10XE, Z10XEP, without the conditioner)
2.6. Petrol engines – the general procedures of check
2.7. Mechanical part of the engine
2.8. Verifying and repair operations of components of a mechanical part of the engine
2.9. Cooling system
2.10. System of injection of fuel of petrol engines
2.11. Greasing system
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Electric equipment schemes
 












2-5-1-zamena-toplivnykh-forsunok-odnojj-ili-vsekh-z10xe-z10xep-bez-kondicionera.html

2.5.1. Replacement of fuel nozzles (one or all) (Z10XE, Z10XEP, without the conditioner)

Engine control unit

Engine control unit

NOTE
On cars since a year of release 04 with ESP – after each detachment of the accumulator the sensor of an angle of rotation of a steering wheel loses the main installation. It is necessary откалибровать it anew.

Removal
Open a cowl.
Disconnect plugs of the storage battery.
Disconnect a weight wire.
Dismantle soaking-up branch pipe 4.
Turn off 2 nuts.
Hose of ventilation of a case of the engine disconnect from a cover of a head of cylinders 5.
On the Z10XEP engine remove soaking-up air hose.
Release a collar.
Disconnect 2 sockets of a plait of wires – a termoanemometrichesky film mass flowmeter of air 2, the valve of ventilation of a tank 1.
Dismantle a termoanemometrichesky film mass flowmeter of air 3.
Release 2 collars.
Hose of ventilation of a case of the engine 1 disconnect from a cover of a head of cylinders.
Disconnect 4 sockets of a plait of wires of a control system of the engine.
Disconnect the module of a butterfly valve 2, fuel nozzles 3.
On the Z 10 XEP engine: dismantle a casing of a pipe of the fuel distributor.
Turn off 2 bolts of fastening.

NOTE
Consider safety regulations and laws existing in the country.

Reduce pressure of fuel by means of KM-J-34730-91 manometer.
Turn off a protective cap of the control union 2 on a tube of the fuel distributor 1.

NOTE
The control union on the Z 10 XEP engine is located on a pipe of the fuel distributor from above.

Dismantle топливопровод 2 by means of the KM-796-A adaptation.
Release топливопровод.
Close by means of the KM-807 adaptation.
Dismantle the butterfly valve module.

NOTE
The system of cooling should remain closed.

Turn off 4 bolts of fastening 1.
Dismantle a pipe of the fuel distributor 3.
Turn off 2 bolts of fastening.
Dismantle 3 fuel nozzles.
Dismantle 3 lock brackets 2.
Replace 6 sealing rings of fuel nozzles 1.
Installation
Clean sealing surfaces of an inlet collector and the butterfly valve module.
Establish fuel nozzles.
Insert fuel nozzles.
Establish lock brackets.

NOTE
Observe assembly situation. The groove in a lock bracket should enter into gearing with a ledge of a fuel nozzle (shooter).

Establish a pipe of the fuel distributor.
Tighten 2 bolts of fastening the moment of 6 N · m.
Establish the butterfly valve module.
Replace consolidation.
Tighten 4 bolts of fastening the moment of 7 N · m.
Establish топливопровод.
Take out the KM-807 adaptation.
Establish топливопровод.

NOTE
Connection should be fixed with click.

Fix топливопровод.
Connect 4 sockets of a plait of wires of a control system of the engine.
On the Z 10 XEP engine: establish a casing of a pipe of the fuel distributor.
Tighten 2 bolts of fastening.
Establish a hose of ventilation of a case of the engine.
Fix a collar.
Establish soaking-up branch pipe.
Establish a termoanemometrichesky film mass flowmeter of air.
Fix 2 collars.
Connect 2 sockets of a plait of wires, a termoanemometrichesky film mass flowmeter of air, the valve of ventilation of a tank.
On the Z 10 XEP engine: establish soaking-up air hose.
Tighten a collar the moment of 3,5 N · m.
Establish a hose of ventilation of a case of the engine.
Tighten 2 nuts of fastening the moment of 8 N · m.
Connect plugs of the storage battery.
Откалибруйтеь sensor of an angle of rotation of a steering wheel.
Include ignition.
Steering wheel turn once from the right extreme situation before the left extreme situation.
Program volatile memory.
Close a cowl.

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2.5. Injection system
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2.5.2. Replacement of the fuel filter (petrol engines)